The suspended two-operator machine is designed for resistance spot welding of overlap joints of low-carbon and corrosion-resistant sheet steel, as well as cross-shaped joints of reinforcement bars of types BI, AI, AII, AIII.
By order, the machine can be made in one of the versions as follows:
– working fluid of the hydraulic drive — oil.
– welding transformer with a rated continuous secondary current of 6 kA or 3.2 kA;
The machine is made with three types of controllers:
— РКСМ — produced in Ukraine
— SERRATRON 1А or SERRATRON 1В — produced in Spain.
SERRATRON controllers are equipped with a welding process control system built on a programmable controller, which provides automatic stabilization of the set parameters with indication of the actual values of the welding current during welding.
The machine can be equipped as a pincer spot welder or a push welder with a manual compression drive. The welding process control system allows setting individual welding modes for each weld gun.
| Тип машины | КТ008 | КТ008А |
|---|---|---|
| Наименование параметра | Норма | Норма |
| Номинальное напряжение питающей сети, В | 380 | 380 |
| Частота тока питающей сети, Гц | 50 | 50 |
| Наибольший вторичный ток, кА | 14 | 14 |
| Номинальный длительный вторичный ток, кА | 6 | 3,2 |
| Привод усилия сжатия электродов | пневмогидравлический | пневмогидравлический |
| Наибольшая мощность при коротком замыкании, кВА | 176 | 240 |
| Мощность при ПВ=50%, кВА | 118 | 237 |
| Масса, кг: | ||
| - блока питания | 330 | 457 |
| - комплекта поставки (подвеска, кабеля, рукава и т.д. (в зависимости от комплектации) | 395 - 475 | 415 - 495 |
| Габаритные размеры блока питания, мм | 810×600×910 | 750×520×980 |
| Тип регулятора (по заказу) | РКСМ Serratron 1A Serratron 1B | РКСМ Serratron 1A Serratron 1B |
| Технические характеристики | Клещи КГС - 2 | Пистолет для односторонней сварки с ручным приводом |
|---|---|---|
| Наибольшее усилие сжатия электродов, даН (при давлении воздуха 0,5 МПа) | 625 | 30 |
| Вылет, мм | 240 | - |
| Раствор, мм | 50 | - |
| Характер движения электродов | прямолинейное | - |
| Свариваемые толщины листовой низкоуглеродистой стали, мм | от 0,5 + 0,5 до 4,0 + 4,0 | от 0,5 + 0,5* до 1,5 + 1,2 |
| Диаметр свариваемой арматуры, мм: | ||
| - AI, AII | от 4,0 + 4,0 до 16,0 + 16,0 | - |
| - AIII | от 6,0 + 6,0 до 12,0 +12,0 | - |
| Масса, кг | 17,5 | 3 |
| Габаритные размеры, мм | 658×267×240 | 480×306×70 |
Advantages:
• Availability of protective housing.
• Compressive force drive is hydropneumatic.
• Availability of a hydropneumatic device that is designed to convert low pressure of compressed air into high pressure of working fluid, necessary to create welding force on weld guns.
• Availability of a cooling system, which serves to protect the transformer, current-carrying cables, guns and electrodes from overheating during welding.
• High boost pressure ratio (approx. 15.3).
• Availability of a telescopic bar, which ensures adjustment of the machine’s position in height.
• Availability of a hinged suspension, which provides a 360° turn of the machine.
• Availability of a suspension for guns, which allows balancing the weight of weld guns and welding cables. This allows positioning the guns horizontally.
• Availability of cooling in welding cables.
• Availability of a coolant flow relay that protects the cooled live parts of the machine against overheating.
• Possibility of connecting two guns to the power supply unit for alternate operation.
• Availability of an automatic switch with a remote release designed to protect the power circuits of the machine from emergency conditions.
• SERRATRON 1А welding controller supports 16 different modes of resistance welding;
• SERRATRON 1В welding controller supports 256 different modes of resistance welding;
• SERRATRON 1А and SERRATRON 1В welding controller has current feedback;
• Possibility of current modulation in the welding pulse;
• The controller РKСМ is easy to use and has a digital panel for displaying welding parameters.