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Semi-automatic machine having a wide control range of welding parameters is designed for all-position gas-shielded arc welding at constant current in the protective gas environment with a consumable electrode with solid or flux-cored wire of low-alloyed and alloyed steels, as well as corrosion-resistant (stainless) steels in argon gas atmosphere. The semi-automatic machine is equipped with welding rectifiers КИГ-401, КИУ-501 and КИГ-601.

The wire feed mechanism is mounted in a compact open-type casing together with a wire reel magazine, controls and a gas cutoff.  In the semi-automatic machine, a four-roller wire feed gearing mechanism with the power of electric motor of the wire feed reduction gear of 100W is used, which ensures reliable uniform feeding of both solid and flux-cored welding wires.

Stepwise regulation of welding voltage by the power source КИГ-401, КИГ-601 (switch).

Parameter nameRate
Rated welding current at DC = 60% (depending on the source), A 315, 400, 500, 600
Regulation limits of welding arc voltage (depending on the source), V16 - 37
18 - 50
17 – 46
Regulation limits of welding current (depending on the source), А50 - 400
50 - 500
60 – 630
Diameter of electrode wire, mm:
- solid0,8 - 2,0
- flux-cored1,2 - 2,0
Electrode wire feed speed, m/h 120 - 1200
Regulation of electrode wire feed speedsmooth
Weight of the electrode wire in the magazine, kg15
Overall dimensions of the feed mechanism, mm560×200×365
Weight of the feed mechanism, kg12,2

Advantages:

• Availability of adjustable modes “Time of arc extension ”;
• Digital control system allows working with a semi-automatic machine at a distance up to 20 meters from the welding source;
• Smooth regulation of welding voltage from the feed mechanism (КИУ-501);
• Smooth regulation of electric wire feed speed from the feed mechanism;
• Quick-release, safe current connectors;
• Quick-release gas connector;
• Automatic control of gas path, welding source and feed mechanism by means of a button on the torch ;
• Gas purging before and after welding;
• Availability of wire dressing mode and gas feed check mode;
• Multipurpose braking device complies with the European standard;
• Gearing of the feed and pressure rollers;
• Calibration check of the clamping device force;
• Provides installation of the magazine (diameter 300 mm) with a wire weighing 15 kg and (diameter 200 mm) with a wire weighing 5 kg by an additional order;
• Stable feed speed of welding wire at the length of the torch cable of 3 … 5 m and cable bends;
• Application of the 4-roller feed mechanism provides increased tractive effort and the ability to work with torches up to 5 m in length by an additional order;
• Torch connection using pin connectors;
• The welding wire can be fed directly from a magazine or from a reel placed on an unwinding device by an additional order;
• Protection of the electric motor of the wire feed mechanism against overloads.

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